Lean Manufacturing Solutions Needs-Assessment

Company Name

Contact Name

Job Title

Date of Assessment

Company Overview

Company

Contact & Phone #

Industry

Goods Manufactured

Annual Revenue

Organizational Chart (yes/no)

Working Hours

Census

Total No. of Employees

Exempt

Non-Exempt

Union

Any Variable Pay Programs

Yes No

ISO Certified

Yes No

Products and Materials

What are your products?

Made to Stock vs. Made to Order?

Made to Stock Made to Order

Total Number of Finished Goods SKU's

Which product (lines) generate the most revenue?

SWOT ANALYSIS

What are your competitive Advantages? What makes you stand out above the competition?

What can your competitors do better?

Opportunities? (i.e. New products, customer lead-time reduction, improve quality, etc.)

Threats? (i.e. Competition, technology changes, mature product life cycle, etc.)

Comments

Metric Title

Client's Results

Comments

Mfg. Cycle Time (Hours)

Customer Lead Time (Days)

On-time Delivery Rate (%)

Machine Downtime (% of Up Time)

Productivity per Employee ($k)

Labor Turnover (%)

First Pass Yield (%)

Scrap & Rework (%)

Warranty Cost (%)

Inventory Turns

Total Inventory ($)

Raw Material:
Work in Process:
Finished Goods:

Set-up Times (Range)